专利摘要:
This invention discloses an applied crankcase ventilation tube of acrylic rubber fertilizer recipe material, belonging to the field of rubber technology, its properties of quality as follows, acrylic rubber PA 402L, 40-70; of acrylic rubber PA 402 H, 30-60; and stearic acid, 12; application Dusantox 86, 2-3; Processing additives Vanfre VAM, 1-2; black N330, 25-45; black N550, 10-30; potassium stearate, 0.2-0.5; Sodium stearate, 1-4; And sulfur, 0.1-0.3. Through the preparation of raw materials of acrylic rubber, oil resistance is better than currently used, acrylic rubber, vinyl and thermal stability of acrylate rubber, and low cost.
公开号:SE1250981A1
申请号:SE1250981
申请日:2011-02-10
公开日:2012-09-03
发明作者:Lei Zhang
申请人:Shandong Meichen Science & Technology Co Ltd;
IPC主号:
专利说明:

used crankcase ventilation tube of acrylic rubber, but currently used, acrylic rubber is difficult to withstand the growing car crankcase temperature; While some advanced models with ethylene acrylate rubber, ETEN acrylate rubber oil poor performance of acrylic rubber, expensive and difficult to low-end cars in general use.
Invention The object of the invention is to provide a superior resistance to oil currently used, vinyl and acrylic rubber, heat resistant properties of acrylate rubber and low cost of preparation of acrylate rubber raw materials.
To achieve the above objectives, this invention provides an applied crankcase ventilation tube of acrylic rubber fertilizer recipe material characterized by quality as follows, acrylic rubber PA 402L, 40 ~ 70; of acrylic rubber PA 402 H, 30 ~ 60 and stearic acid, 1 ~ 2; application Dusantox 86, 2 ~ 3; Vanfre VAM, l ~ 2 processing additives, black N330, 25 ~ 45; N550, 10 ~ 30 black, potassium stearate, 0.2 ~ 0.5; sodium stearate, 1 ~ 4, and sulfur, 0.l ~ 0.3.
Acrylic rubber (ACM) is acrylic alkyl ester (CH2 = CH-COOR) as the main unit and a small amount of Crosslinking copolymerization of monomers and active groups into a class of elastomers. According to their molecular structure of the Crosslinking monomer in different drying systems system is not the same when processing, acrylic rubber can be divided for containing chlorine polyamine crosslinked type, does not contain chlorine polyamine crosslinked type, self-Crosslinking, carboxylic acid acid ammonium nitrate salt SOAP special properties of brand type, cat. There are also special acrylic rubber, fluorine rubber and thermoplastic methacrylate ester.
Acrylate rubber with good heat-resistant and oil-resistant performance, but does not mean that you can directly use, the appropriate choice of brands, as well as appropriate drying systems system and reinforcement of the research system is the achievement of part.
This invention uses Japan NOK PA-402L, PA-402H Acrylate Rubber Corporation, common features in its molecular structure have two: one is high polar; others are completely saturated with, so they have superior resistance to mineral oils and high temperature oxidation resistance. Oil resistance for its second only to fl uor rubber, similar to NBR and high acrylonitrile content in general. Between it Heat resistance between general rubber and silicone rubber, nitrile rubber with a temperature of more than 30 ~ 60 ° C, maximum use at 180 ° C, recurring and used for a short time up to 200 ° C, 150 ° C long-term use without obvious changes .
Most importantly, it also contains extreme pressure agents such as sulfur, chlorine, phosphorus extreme pressure lubricating oil is very stable, with temperatures up to 150 ° C, continuous use temperature higher. Acrylate rubber with excellent resistance to ozone, air tightness, resistance to deformation and crack growth resistance of bending and stretching and UV-resistant paint and so on, around the engine extended use at high temperature and little change in its performance. Second, due to differences in Moreno viscosity (PA-402L low Moreno, PA-402H Gao Menni), when both time, Moreno is good for machining, Gao Menni is good for performance, this ensures good processability both physical and mechanical properties .
Composed of potassium, sodium stearate, curative stearic acid and sulfur SOAP system. Rhyme slowly with sodium stearate, process safety, potassium stearate scorch easily. Potassium, sodium stearate and stearic acid, change the scale and you can control the scorch time and not cure the state the effect is significant. Can increase the rate of curing and vulcanization sulfur levels. Through the reasonable ratio of these, three can guarantee the vulcanization of rubber processing speed and safety.
Car crankcase ventilation tube extrusion pipe, and therefore requires extrusion of the rubber compound with good performance. This invention utilizes rapid extrusion black N5 50 guarantee plastic material extrusion properties, while high wear oven black N330 guarantee the strength of Vulcanized rubber.
Specific implementations: Instance 1 z Serial number Component Amount / Copy 1 Acrylic rubberPA 402L 45 2 Acrylic gu1nmiPA 402H 5 5 3 Stearic acid 1 .2 4 AntioxidantsDusantox 86 2.5 5 Process technical aidsVanfre VAM 1-6 6 Black N330 30 7 Black N5 50 25 8 Stearic acidKal 9 Stearic acid Sodium 3 10 Sulfur yellow 0.2 Nstans 1 Preparation of untreated rubber car crankcase Gas-resistant properties are as follows: According to Test method m is after 6 cycles, material English is the following: gg PJ Serial number Project Technical requirements Experimental results 1 Appearance Ieke-gluing phenomenon, there is Non-gluing phenomenon, there is no crack no crack Hardness of Maximum 20% of change, minimum Maximum -10% of change, at least 2 significant 55 shore hardness a 65 shore hardness a change Breakout limit of Maximum change 40 %, Tensile strength change -22%, 3 significant Tensile strength at least greater ultimate strength 111.4 MPa change than óMpa Tensile strength Maximum change 65%, Change surface Bry take elongation cost changes 4 elongation About elongation speed of at least 80% 84%, Tensile strength 'significant increasezswn, change n Weight of Largest increase20% Oka5% 5. significant change Instance 2 S fi flenl' Component Amount / Copy l Acrylic rubberPA 402L 65PA Acrylic g 2 3 5 3 Stearic acid 1. 7 AntioxidantsDusantox 4 2.8 86 5 Process engineering 2 auxiliary componentsVanfre VAM 6 Carbon black N330 25 7 Carbon black N550 30 8 Stearic acid alium alloy 9 9 Stearic acid Sodium 3.5 10 Sulfur yellow 0.3 Instance 2 properties are as follows: Preparation of untreated rubber car crankcase gas-resistant Material properties are as follows: Serial number Project Technical requirements Experimental results 1 Appearance Non-gluing phenomenon, there are non-gluing phenomenon, there is no crack no crack Hardness of Maximum change 20%, Change of 2 essential Hardness is at least 55Stranden A hardness-8% , Hardness64Stranden A change Elongation at break of Maximum change 40%, Tensile strength change -19%, 3 VACIOUS Tensile strength at least Breaking limit11.8 MPa change greater than6 MPa Tensile strength High gsm change 65%, Bfyta Break elongation cost changes 4 elongation Ofn 80% 28%, Tensile strength elongation288% 'significant change __ The weight of Largest increase20% Oka6% 5. significant change Instance 3:. Amount Serial Number Component.
/ Copy 1 Acrylic rubberPA 402L 55 2 Acrylic rubberPA 402H 45 3 Stearic acid 1 .5 4 Antioxidant partDusantox 86 2.6 5 Process engineering aidsVan fi fz VAM 1.8 6 Carbon black N33O 40 7 Carbon black N550 15 8 Stearic acidalitiin 0.3 9 Stearic acid 3 untreated rubber car crankcase gas-resistant properties are as follows: Compliance with Test method (1) is after 6 cycles, material properties as follows: Serial no Note (1) Test method mmer Project Standard requirements Experimental results Appearance Non-bonding non-bonding phenomenon, there is no 1 phenomenon , there is crack no crack Hardness of significant Maximum of 20% of Change of 2 change change, at least 55 hardness-12%, Hardness62StrandenA shore hardness a Breaking limit of Highest change Tensile strength change-17%, 3 VäSGIIÜig change 40%, Tensile strength Breaking limit2. 1 MPa at least greater than 6 MPa Tensile strength Maximum change Break elongation cost changes -41%, 4 elongation About 6 5%, Four clearance Di-aghåiifasfhetföjningzaen) 'Significant change rate of at least d: 80% 5 Weight of significant Maximum increase20% Increase8%' change Sample to place in 200 ml in polished glass with a stopper, Pour into a cup, PH value 5 ml of nitric acid 100 ml, placed in a heating chamber with mechanical ventilation, maintained at 60 ° C for 4 hours. Rinse immediately with distilled water sample, wipe off excess liquid, dry at room temperature for 30 minutes.
And then place the sample in a glass plate (for example, watch glass) cover beaker 250 ml glass (high type), except in 135 ° C Lubrizol oil OS 304 206 for 18 hours. At the end of time by detecting liquid after washing parts (paper), for 30 minutes at ruin stone temperature. Then stored in FAM-B detection in liquid at room temperature for 30 minutes, after completion of fuel storage parts air dry at room temperature for 15 minutes.
Must be repeated as required to complete such individual testing cycle and then complete copy and caption number.
权利要求:
Claims (5)
[1]
Applies to the crankcase ventilation pipes of acrylic rubber fertilizer recipe material, their properties of quality as follows: acrylic rubber PA 402L, 40 ~ 70; of acrylic rubber PA 402H, 30 ~ 60; and stearic acid, 1 ~ 2; application Dusantox 86, 2 ~ 3; Processing additives Vanfre VAM, 1 ~ 2; black N330, 25 ~ 45; black N550, l0 ~ 30; potassium stearate, 0.2 ~ 0.5; sodium stearate, l ~ 4, and sulfur, 0.1 ~ 0.3.
[2]
2., and under the correct requirement 1 by an application Yu crankshaft box ventilation tube acrylic ester rubber preparation raw materials, its functions by quality copies are as follows: acrylic ester rubber PA 402L, 45 and acrylic ester rubber PA 402 H, 55; stearic acid, 1.2; antioxidant Dusantox 86, 2.5; processing auxiliary employees Vanfre VAM, 1.6; sVartN330, 30; black N5 50, 25; stearic acid potassium, 0.3; stearic acid sodium, 3; sulfur yellow, 0.2. 3 t and under the correct requirement 1 through an application Yu crankshaft box ventilation tube acrylic ester rubber preparation raw materials, its functions through quality copies are as follows: acrylic ester rubber PA 402L, 65 and acrylic ester rubber PA 402 H, 35; stearic acid, 1.7, antioxidant Dusantox 86, 2.8; processing auxiliary employees Vanfre VAM, 2; black N330, 25; black N550, 30; stearic acid potassium, 0.4; Stearic acid sodium,
[3]
3.5, silver yellow, 0.3.
[4]
And under the correct claim 1 by an application Yu crankshaft box ventilation tube acrylic ester rubber preparation raw materials, its functions by quality copies are as follows: acrylic ester rubber PA 402L, 55; and acrylic ester rubber PA 402H, 45; stearic acid, 1.5; antioxidant Dusantox 86, 2.6; processing auxiliary employees Vanfre VAM, 1.8; sVartN330, 40; black N550, 15; stearic acid potassium, 0.3; stearic acid sodium, 3.5, sulfur yellow, 0.2
[5]
5.
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法律状态:
2015-03-31| NAV| Patent application has lapsed|
优先权:
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CN201010608531.0A|CN102617964B|2010-12-28|2010-12-28|A kind of acrylic elastomer preparation raw material being applied to crankcase bleed pipe|
PCT/CN2011/070920|WO2012088784A1|2010-12-28|2011-02-10|Acrylate rubber raw material composition for crankcase ventilation hose|
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